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Causes of cracks in seamless elbows

2024-09-29

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There are many places where seamless elbows are used in life. One of its most notable features is that it does not require arbitrary cutting and welding during the production process. Because only in this way can we be sure that there will be no leakage of these gases when conveying gases and liquids. We cannot do without maintenance during use, especially for steel synthesis, which is easy to rust, resulting in the use of seamless elbows not as good as before, so no matter what, as long as it is used for a long time, it will appear aging, so seamless elbows also need maintenance.

Below, a brief analysis of the causes of cracks in seamless elbows:

1. Raw material factors. Poor quality pipe blanks will have internal and external warping, scarring, cracks, etc.;

2. Temperature factors. An important process in the production of seamless elbows is heating. Poor heating (uneven, insufficient temperature, etc.) will cause internal warping, etc.;

3. Equipment factors. From the beginning of the furnace, each equipment component will affect the final quality of the pipe. For example, the collision and scraping of equipment parts will cause warping and pits; if the perforator is not smooth, it will cause the head of the tube to be sprayed with water and difficult to bite into or warping of the head;

Fourth, process problems The process problems are also quite complicated, there are adjustment problems, equipment failure problems, and pipe quality problems caused by wear of process parts (head, guide plate, roller, etc.). The problems caused are all-encompassing.

The wrinkle prevention characteristics of seamless elbows and the use characteristics of wrinkle prevention molds

1. Seamless elbows use high-frequency welded pipes, seamless elbows and square tubes as blanks, medium-frequency electromagnetic interference heating through molds to push and form or through rockers to bend the steel pipes according to the predetermined trajectory. After the product is formed, the material does not change arbitrarily.

2. Seamless elbows comply with the corresponding standards and performance use and control, showing good performance and playing a good role.

3. The wrinkle prevention mold for seamless elbows includes three parts: movable mold, fixed mold and bending turntable.

Fourth, the anti-wrinkle mold for bending pipes is improved on the basis of the existing anti-wrinkle mold through structural improvement, avoiding the incorrect structure of the existing anti-wrinkle mold's active part and the bending turntable, and improving the strength and wear resistance of the mutual part.

Fifth, the anti-wrinkle mold for bending pipes is characterized in that the fixed mold and the bending turntable are connected and fixed to the fixed mold seat on the machine tool by bolts respectively.

Sixth, the movable mold is connected to the movable slider on the machine tool by bolts, and the contact part between the movable mold and the bending turntable is comb-shaped, inlaid with each other, and can slide relatively. The use of steel structure bending pipes is equivalent to its parent material, and the surface quality is smooth.

Before use, make sure that the surface and environment of the seamless elbow are clean, otherwise it is easy to be corroded and produce chemical reactions. When removing rust, we can also use pickling to remove rust. Generally, many workers use chemical principles and electrolysis to remove rust. However, if chemical reactions are used to remove rust, then workers must wear protective equipment before cleaning to avoid being injured by chemical elements. But now many places do not approve of using chemical acid to clean seamless elbows, because although chemical pickling has a good rust removal effect, chemical acid will also affect the environment and even affect the soil quality. If there is a good method, use a good method to maintain it, so that the seamless elbow can be used for a long time.

The storage of seamless elbows should pay attention to the following points:

1. The site or warehouse for storing steel should be selected in a clean and well-drained place, away from factories and mines that produce bad gases or dust. Weeds and debris should be removed on the site to keep the steel clean.

2. In the warehouse, it should not be stacked together with materials that are corrosive to steel, such as acid, alkali, salt, cement, etc. Different types of steel should be stacked separately to prevent confusion and contact corrosion.

3. Large-scale steel, rails, steel plates, large-diameter steel pipes, forgings, etc. can be stacked in the open air.

4. Small and medium-sized steel, wire rods, steel bars, medium-caliber steel pipes, steel wires and wire ropes can be stored in well-ventilated material sheds, but with tarpaulins on top and pads underneath.

5. Some small steel products, thin steel plates, steel strips, silicon steel sheets, small-caliber or thin-walled steel pipes, various cold-rolled and cold-drawn steel products, and expensive and easily corroded metal products can be stored in warehouses.

6. The warehouse should be selected according to geographical conditions. Generally, ordinary closed warehouses are used, that is, warehouses with roofs, walls, tight doors and windows, and ventilation devices.

7. The warehouse requires attention to ventilation on sunny days and moisture-proof on rainy days (based on actual reports) (based on actual reports), and a suitable storage environment is always maintained.


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